Swapping a Cummins engine into a Ford truck is an increasingly popular upgrade among diesel enthusiasts, offering incredible power and reliability. However, one challenge many face during the swap process is adapting the accessories, especially the air conditioning (AC) compressor and alternator (Alt). Fortunately, the Ford AC bracket is designed to solve this problem efficiently, enabling you to keep your factory Ford AC compressor and alternator when upgrading to a 5.9 or 6.7 Cummins motor in your 1989-2018 Ford truck.n this article, we’ll dive deep into the benefits, compatibility, installation, and other crucial details you need to know about this innovative bracket, so you can make your engine swap smoother and more cost-effective.
What is the Ford AC/Alt Bracket?
The Ford AC/Alt bracket is a specially engineered adapter designed to fit your factory Ford 6.4 AC compressor and alternator onto a 5.9 or 6.7 Cummins engine. It is compatible with Ford trucks built between 1989 and 2018, making it a versatile option for a wide range of engine swaps.
This bracket eliminates the need for cutting, custom AC lines, or modifications, which are often necessary when using non-factory parts or mismatched accessories during engine conversions. By using this bracket, you can maintain the reliability and performance of the Ford-engineered AC compressor and alternator without complicated or costly adjustments.
Why Choose This Bracket for Your Cummins Swap?
- Keep Your Factory Ford AC Compressor and Alternator
Many truck owners prefer to keep OEM (original equipment manufacturer) parts due to their proven reliability and performance. This bracket allows you to retain your factory Ford AC compressor and alternator, which are designed specifically for your truck’s electrical system and cooling needs.
- No Cutting or Custom Lines Needed
One of the biggest headaches during engine swaps is modifying or fabricating custom AC lines or electrical wiring. The Ford AC/Alt bracket removes this hurdle entirely, allowing a straightforward bolt-on installation using your OEM compressor bolts. This saves time, money, and frustration.
- Compatibility with Cummins Tensioners
The bracket is designed to work with the 1994-2002 12/24v Cummins tensioner (Gates 38157), ensuring proper belt alignment and tension. This seamless compatibility further reduces installation issues and helps maintain the longevity of your serpentine belt system.
What’s Included in the Kit?
The bracket kit typically comes complete with everything you need for installation:
- AC/Alt bracket adapter
- All necessary hardware and gaskets
- New water inlet
- OEM AC/Alt compressor bolts (reuse your existing ones)
This all-in-one package streamlines the installation process, so you won’t have to track down extra parts or fabricate any components.
Recommended Serpentine Belts for Your Setup
Proper serpentine belt selection is vital for smooth operation and accessory longevity. Here are the recommended belts based on your engine type:
- For 12/24v Cummins engines: Use Gates K060840 serpentine belt
- For Common Rail (CR) Cummins engines: Use Dayco 5081325 or Continental 8PK3365 belt
Using the correct belt ensures the proper grip and tension, preventing premature wear or slippage during operation.
Installation Overview
While installation may vary slightly depending on your specific Ford model and Cummins engine, here is a general overview:
- Remove the existing AC compressor and alternator from your Ford truck.
- Install the AC/Alt bracket adapter onto your Cummins engine, following the kit instructions carefully.
- Mount your factory Ford AC compressor and alternator onto the bracket using your OEM bolts.
- Install the new water inlet included in the kit.
- Attach the serpentine belt recommended for your engine type.
- Reconnect all wiring and AC lines without needing any custom modifications.
Because this bracket is designed for a bolt-on fit, the process tends to be much simpler and cleaner compared to other retrofit methods.
Benefits Beyond Ease of Installation
- Maintains OEM Reliability and Performance
By using the Ford AC/Alt bracket, you maintain the trusted reliability of factory components engineered specifically for your truck. This reduces the risk of accessory failure or improper function that can sometimes occur with aftermarket or universal parts.
- Cost-Effective Solution
Custom fabrication and aftermarket accessories can quickly add up in cost. This bracket saves money by allowing you to reuse existing parts, minimizing additional purchases. Plus, it saves labor time, which means lower shop bills if you aren’t doing the work yourself.
- Durable, High-Quality Construction
These brackets are made from robust materials, often CNC laser-cut steel, and precisely engineered to withstand the rigors of diesel engine power and heavy-duty use. They are designed for longevity and to maintain alignment under demanding conditions.
Who Should Consider This Bracket?
If you’re performing a Cummins swap on a Ford truck from 1989 to 2018 and want to keep your factory AC compressor and alternator without the hassle of custom work, this bracket is an ideal solution. It’s particularly useful for:
- Diesel truck enthusiasts who value OEM reliability
- Owners upgrading 2008-2010 Ford trucks looking for a seamless swap
- Anyone aiming to reduce installation time and complexity
Final Thoughts
The Ford AC/Alt bracket is a practical, cost-effective, and reliable solution for Cummins engine swaps in Ford trucks. It allows you to retain your factory AC compressor and alternator without the need for cutting or custom lines, simplifying the installation process and preserving your truck’s OEM integrity.
Whether you’re a seasoned diesel builder or a first-time engine swapper, this bracket is a smart investment to ensure your project runs smoothly and your accessories perform flawlessly.